How to Cut Angle Iron

Are you looking for a way to take your construction projects up a level? Working with angle iron is an excellent way to add the extra strength needed for any project, but figuring out how to cut it can be daunting. If you’re relatively inexperienced in working with metal, it may seem like an intimidating task — however, with the right tools and safety knowledge under your belt, cutting angle iron doesn’t have to be as complicated as it looks.

How to Cut Angle Iron

In this blog post, we’ll provide an overview of how to cut angle iron safely and efficiently. So whether you’re tackling DIY jobs around the house or more professional projects requiring specialized equipment—you’ll learn all of the basics that will solidify your understanding of what’s required before getting started.

9 Best Ways on How to Cut Angle Iron: Pro Tips

1. Using an Angle Grinder:

An angle grinder is an essential tool for cutting through heavy-duty materials like angle iron. Before you begin, make sure to equip yourself with all the necessary safety gear, including protective goggles and gloves.

Angle grinders come in electric or battery-powered options, and they are highly versatile tools that can cut through metal quickly and efficiently. Using an angle grinder is suitable for both straight and curved cuts, making it a popular choice among contractors and DIY enthusiasts alike.

2. Utilizing a Chop Saw:

Another power tool that you can use to cut angle iron is a chop saw. Similar to an angle grinder, make sure to take safety precautions when using this equipment. A chop saw has a circular blade designed for cutting through metal at high speeds, allowing you to get precise and clean cuts without much effort required. Be sure to use a blade specifically designed for metal cutting to avoid any accidents or damage.

3. Trying Out a Hack Saw:

If you don’t have access to power tools, using a hand tool like a hack saw is another option. This method requires more effort and time, but it can still get the job done effectively. Choose a blade with smaller teeth and start by marking your cut line before beginning the sawing motion. Take breaks as needed, and remember to wear protective gear. This method works best for thinner pieces of angle iron.

4. Jigsaw Your Way Through:

Similar to a hack saw, using a jigsaw is an alternative if you don’t have access to power tools or need more precision in your cuts. A jigsaw has a smaller blade and can create curved cuts with ease. Start by clamping the angle iron securely and use a metal cutting blade for best results. This method is best for thinner pieces of angle iron.

 Power Tools or Need More Precision in Your Cuts

5. Sawzall Saves the Day:

For more heavy-duty cutting jobs, utilizing a reciprocating saw (also known as a Sawzall) is an excellent option. It uses a larger blade and can cut through thicker pieces of angle iron with ease. However, this tool may cause rougher cuts compared to other methods, so be sure to use protective gear and take breaks as needed.

6. Using a Metal Cutting Band Saw:

If you have access to a metal cutting band saw, this is another great tool for making efficient and precise cuts on angle iron. Unlike other power tools, a band saw uses a continuous blade that moves in one direction, resulting in cleaner and smoother cuts. This method works best for thicker pieces of angle iron.

7. Employing a Plasma Cutter:

A plasma cutter is another power tool that can be used to cut through angle iron like butter. This method uses an intense beam of energy to melt and cut through metal, making it one of the most efficient methods for cutting thicker pieces of angle iron. Keep in mind that this equipment may be more expensive than other options, so consider renting or borrowing if you don’t have regular use for it.

8. Water Jet Cutting:

For more precision and complex cuts, water jet cutting is a method that uses high-pressure water and abrasive materials to cut through metal. It’s an expensive but highly accurate option that can produce intricate designs and shapes on angle iron. This method is often used in industrial and professional settings, so it may not be accessible for personal projects.

Uses High-pressure Water and Abrasive Materials to Cut

9. Using a Handheld Shear:

Lastly, using a handheld shear is another hand tool option for cutting angle iron. It’s essentially a scissor-like tool designed to cut through metal with minimal effort. This method works best for thinner pieces of angle iron and can produce clean cuts quickly. However, it may not be suitable for more heavy-duty projects.

Following these methods and taking all necessary safety precautions, you can successfully cut angle iron for your construction projects with ease. Remember to always wear protective gear and choose the method that best suits your needs and budget. Now, go ahead and take on those DIY projects with confidence! Happy cutting!

Additional Tips and Tricks to Cut Angle Iron

1. When cutting angle iron with a hacksaw, make sure to use a fine-toothed blade and apply steady pressure while sawing. This will help prevent the metal from vibrating and causing an uneven cut.

2. If you are using a circular saw to cut angle iron, it is important to use a carbide-tipped blade specifically designed for metal cutting. This type of blade will provide clean and precise cuts on your angle iron.

3. Another helpful tool for cutting angle iron is a reciprocating saw, also known as a “Sawzall”. This type of saw works well for cutting through thicker pieces of angle iron and can make quick work of your project.

Cutting Angle Iron is a Reciprocating Saw

4. When using a cutting torch to cut angle iron, be sure to take proper safety precautions and wear protective gear such as goggles and a welding mask. The intense heat from the torch can also cause warping in the metal, so it is important to move quickly and evenly when cutting.

5. An angle grinder with a metal cutting wheel can also be used to cut angle iron. This tool allows for more precision and control, but it is important to wear gloves and safety glasses when using an angle grinder.

6. When measuring and marking your cuts on the angle iron, use a square or protractor to ensure accuracy. This will help prevent any uneven or crooked cuts.

7. To reduce the risk of injury, always secure your angle iron in a vise or clamp before cutting. This will hold the metal steady and prevent it from moving while you are cutting.

8. If you need to make multiple cuts on your angle iron, try using a jig to ensure consistency and accuracy in each cut. You can easily create a simple jig using scrap wood and clamps.

9. After cutting your angle iron, use a metal file to smooth out any rough edges and create clean, straight lines.

10. Finally, always be aware of the direction of the sparks when cutting angle iron. They can be dangerous and cause burns or start fires if they come into contact with flammable materials.

By following these additional tips and tricks, you can ensure a safe and successful cutting process for your angle iron projects. Remember to always prioritize safety and precision when using any cutting tool on this strong and durable metal. Working with angle iron may seem intimidating at first, but with practice and the right techniques, you can achieve clean and accurate cuts for all your DIY projects. Happy cutting!

Frequently Asked Questions

How Do I Cut an Angle Iron?

Cutting angle iron can be done using a variety of tools, including saws, plasma cutters, and angle grinders. The method you choose will depend on the thickness and size of the angle iron you are working with. It is important to always wear appropriate safety gear when cutting metal.

Can I Use a Saw to Cut an Angle Iron?

Yes, a saw can be used to cut angle iron. However, it is important to choose the right type of saw for the job. For thinner pieces of angle iron, a hacksaw or reciprocating saw may work well. For thicker pieces, a band saw or chop saw may be more suitable. It is important to use a blade specifically designed for cutting metal.

How Do I Use an Angle Grinder to Cut Angle Iron?

To cut angle iron with an angle grinder, you will need a cutting wheel specifically designed for metal. Place the angle iron in a vise or clamp it down securely before starting. Slowly and carefully guide the grinder along your desired cut line, applying even pressure. Remember to always wear appropriate safety gear and take breaks as needed.

Place the Angle Iron in a Vise or Clamp It

Can a Plasma Cutter Cut Angle Iron?

Yes, a plasma cutter can be used to cut angle iron. This method is ideal for thicker pieces of metal as it provides a clean and precise cut. However, using a plasma cutter can also be more expensive than other methods and requires proper training and safety precautions.


In conclusion, cutting angle iron can be a difficult and time-consuming process. With proper safety precautions and following the right steps, however, you will eventually be successful in cutting the material to your desired length. If you follow the techniques outlined above and use the right tools for the job, then you should have no problem achieving the desired results with your cut-angle iron.

No matter what you choose to do, always make sure that you are being cautious throughout the entire process. When it comes to cutting angle iron it is important to take as much time as necessary to get it done correctly so that your end result is one you will be proud of.

By taking all of these factors into consideration, along with this blog post guide, cutting angle iron will eventually become an easy task for anyone experienced or not. Now that you know how to cut angle iron properly let’s get started!

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Enrique Howard

Hi, I am Enrique. I started my professional life as a handyman and did a lot of external and internal repair of home and office with a little bit of electric and plumbing support. I have extensive experience in tools testing such as drilling, turning, milling, and non-conventional machining like EDM. So let me help you on your journey towards becoming an enlightened DIYer with amazing tools that you can use on your project.

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