How to Cut EMT Conduit

Do you ever feel overwhelmed when it comes to DIY projects? Are you looking for an easy way to learn how to cut EMT conduit without either hiring someone or having a full-on electrical engineering degree? Look no further!

How to Cut EMT Conduit

If you are new to electrical work, EMT conduit may seem like a foreign concept. But don’t worry; we’ve got you covered with all the information you need.

In this blog post, we’ll be giving tips on easily cutting EMT conduits and guiding you through the process step by step. Whether you simply need some clarity on the basics of how to do this or if you are feeling up for a little challenge of your own with something more complicated, rest assured that after reading this post, you will have all the necessary information at hand. So fasten your seatbelt – and get ready to start cutting!

What Will You Need?

Before we start cutting EMT conduits, let’s ensure you have all the necessary tools and materials. Here is what you’ll need:

  • EMT conduit (of course!)
  • Measuring tape or ruler
  • Hacksaw or reciprocating saw with a metal cutting blade
  • Reamer tool for smoothing out rough edges
  • Safety goggles

Once you have all the tools and materials ready, let’s dive into cutting the EMT conduit.

10 Easy Steps on How to Cut Emt Conduit:

Step 1: Take Measurements

The first step is to measure the length of conduit you need. Use a measuring tape or ruler to get an accurate measurement. If you need to cut multiple pieces, make sure to measure each one individually.

Measure the Length of Conduit

Step 2: Mark the Conduit

After measuring the EMT conduit, use a permanent marker to mark the point where you will make your cut clearly. This ensures that your cut will be precise and accurate. To get a straight cut, you can use a square or any straight-edge tool to draw a line around the conduit.

Step 3: Secure the Conduit

Before any cutting can begin, it is crucial to secure the EMT conduit to prevent it from moving or rolling away. You can do this by clamping it into a vise or using any sturdy workbench with clamping capabilities. Ensure the mark you made is slightly above the surface of the workbench for a clean cut.

Step 4: Start Cutting

Now that your EMT conduit is securely clamped and the cut mark is clearly visible, it’s time to start cutting. Position your hacksaw or reciprocating saw at the mark, ensuring the blade is perpendicular to the conduit.

Apply even pressure and start sawing back and forth. Remember to let the saw do the work – excessive force isn’t necessary and could result in an uneven cut or damaged conduit. Continue cutting until you’ve entirely severed the conduit.

Step 5: Ream the Cut Edge

Once the conduit has been cut, there are likely to be some rough edges left behind. This is where the reamer tool comes in. Place the reamer in the cut end of your EMT conduit and twist it around a few times to remove any burrs or sharp edges.

This step is important to ensure the wires threaded through the conduit won’t be damaged. Always remember to wear gloves during this step to protect your hands.

Step 6: Check the Fit

After reading the cut edge, the next step is to check the fit. If you’re cutting the EMT conduit to fit into a specific space, now is the time to see if it works correctly. Position the conduit in the intended spot and inspect it. If it’s too long, mark and cut it again, then read the new edge. If it fits perfectly, congratulations! You’ve successfully cut your EMT conduit.

Step 7: Clean Up

After ensuring the EMT conduit fits perfectly, it’s time to clean up. Sweep up any metal shavings or debris that came off during the cutting and reaming. This is important not just for maintaining a tidy work area but also to prevent any potential injury from stepping on or handling the sharp metal shavings. So, grab a broom and dustpan, and remember to check your workbench and the floor area around it.

Step 8: Install the Conduit

The next step is to install the EMT conduit. Depending on your project, this might involve threading wires through the conduit, attaching fittings or couplings, or securing the conduit to a wall or ceiling. Ensure that all connections are tight and secure. Always follow the manufacturer’s instructions or consult with a professional if you need clarification on this part of the process.

Step 9: Safety Check

Once the conduit is installed, conduct a final safety check. Make sure there are no exposed wires, sharp edges, or loose fittings. Remember, safety is paramount when working with electrical components.

Step 10: Final Review and Test

The final step is to perform a comprehensive review and test. If your EMT conduit is installed as a part of an electrical system, turn on the power and check if everything works correctly. If the wires are properly transmitting power and the conduit is securely in place, then you’ve successfully managed to cut and install your EMT conduit. Always remember, if you come across any issues during this step, it’s best to consult with a professional electrician.

Turn on the Power

With these easy steps, you can confidently cut the EMT conduit like a pro. Remember to prioritize safety and accuracy, and you’ll be able to tackle any electrical project with ease

5 Additional Tips and Tricks

  1. Keep Your Blade Sharp: It is important to keep your cutting blade sharp when cutting EMT conduit. This will ensure clean and accurate cuts, which are essential for a professional finish.
  2. Proper Measurement: Double-check your measurements before making any cuts. Remember, it’s always better to cut a bit longer than required. You can always trim it down later.
  3. Tool Maintenance: Keep your cutting tool clean and sharp. A dull tool can result in jagged cuts or damage to the conduit.
  4. Try Different Tools: Various tools are available for cutting EMT conduits, such as hacksaws, reciprocating saws, and tubing cuts.
  5. Use a Guide: If you’re new to cutting EMT conduits, consider using a guide or template for your first few cuts. This can help you understand the process and ensure straight cuts.

Cutting an EMT conduit may seem c, but with the right tools and techniques, it can be an easy task.

5 Things You Should Avoid

  1. Avoid Rushing: Hurrying through the task can lead to inaccurate measurements and sloppy cuts. Take your time, measure twice, and cut once.
  2. Don’t Force the Cut: Applying too much pressure while cutting can damage the conduit or break your tool. Allow the tool to do the work.
  3. Avoid Using Dull Tools: A dull cutting tool can lead to imperfect cuts and potentially harm the conduit. Always ensure your tools are sharp and in good working condition.
  4. Don’t Ignore Safety: Cutting EMT conduit involves sharp tools, so always prioritize safety. Never forget to wear safety glasses and gloves to protect yourself from injuries.
  5. Avoid Making Assumptions: Only assume your measurements are correct with double-checking. Also, don’t assume that the conduit will fit because it is the right length. Always confirm before finalizing your work.

By avoiding these common mistakes, you can ensure a smooth and efficient cutting process. Remember always to prioritize safety and precision for the best results when cutting EMT conduit.

Can You Cut Emt Conduit With a Hacksaw?

Yes, a hacksaw is one of the most common tools for cutting EMT conduits. It is inexpensive and easy to use, making it a popular choice among DIY enthusiasts.

However, it is essential to note that using a hacksaw may require more physical effort than other cutting tools. The blade can also become dull quickly and may need frequent replacements.

If you prefer a faster and more precise cutting option, consider using a reciprocating saw or tubing cutter instead. These tools are designed specifically for cutting conduit and can provide smoother cuts with less effort.

Ultimately, the choice of tool depends on personal preference and the project at hand. Whichever tool you choose, ensure it is sharp and in good condition for the best results.

Hacksaw is One of the Most Common Tools


To summarize, how to cut EMT conduit is a relatively easy task as long as you have the right tools and supplies. You can use a hacksaw with different blades or an oscillating saw for even smoother cuts. If you need to shorten the conduit quickly and accurately, a tubing cutter is your best option. Be sure to measure the conduit with a ruler or measuring tape before making any cuts.

With these tips in hand, anyone can successfully cut EMT conduit to any length they need! This blog post has given readers all of the information they need on cut EMT conduits. Now it’s time to take what you’ve read here and put it into practice – grab your tools and get started today!

Hopefully, this guide has been helpful in providing useful tips and tricks for cutting EMT conduits. Happy cutting!

Photo of author

Enrique Howard

Hi, I am Enrique. I started my professional life as a handyman and did a lot of external and internal repair of home and office with a little bit of electric and plumbing support. I have extensive experience in tools testing such as drilling, turning, milling, and non-conventional machining like EDM. So let me help you on your journey towards becoming an enlightened DIYer with amazing tools that you can use on your project.

Leave a Comment