How to Cut PVC Pipe Straight With Sawzall

Are you looking for a way to cut your PVC pipe straight and accurately? A Sawzall is a perfect tool for the job. Its powerful motor and sharp blades can easily cut through most types of PVC pipe.

How to Cut Pvc Pipe Straight With Sawzall

If you’re looking to spruce up your homemade projects or cover wires with an aesthetically pleasing surface, cutting PVC pipe straight for usable lengths is a must. But this tricky task can become daunting quickly if you don’t have the right saws and know-how. Fortunately, there are several methods involving Sawzalls that make it easier than ever to slice through PVC piping without any hassle — whether they’re being used as stand-alones pieces or employed to decorate another item.

To help get you started on your new project today, we’ll explain how to cut pvc pipe straight with sawzall when it’s time to cut those tough pipes into perfect shapes!

Is It Safe?

Safety should always be a priority when working with power tools, especially for Sawzalls. Before you begin cutting through the PVC pipe, make sure that you wear protective eyewear and gloves to avoid any injuries.

Additionally, double check that the saw blade fits snugly onto the shaft of the tool and isn’t loose before cutting into the pipe. If you’re having trouble finding a blade that fits your Sawzall, consider looking for compatible blades online.

Overall, using a Sawzall to cut PVC pipe straight is a safe and effective way of cutting pipes accurately and quickly. With the right techniques and tools, you’ll be able to easily tackle any PVC pipe cutting project!

What Will You Need?

In order to get started with cutting PVC pipe straight with your Sawzall, you’ll need the following items:

  1. Sawzall
  2. Compatible blades for said Sawzall
  3. Safety glasses and gloves
  4. Measuring tape or ruler
  5. Pencil or marker
  6. Clamp (optional)

Once you have all the necessary items, you’re ready to begin cutting!

10 Easy Steps How to Cut PVC Pipe Straight With Sawzall

1. Measure and Mark the Desired Length:

Use a measuring tape or ruler to measure out the length of the PVC pipe you need. Mark your desired cut with a pencil or marker. Be careful to make sure that the mark is straight and level.

Use a Measuring Tape

2. Secure the Pipe in Place:

Securely clamp your PVC pipe onto a flat surface or workbench. This will give you more leverage and stability as you cut, preventing the pipe from moving as you work. Additionally, if you don’t have a clamp, you can use two pieces of wood to hold the pipe in place.

3. Set Your Sawzall to the Desired Speed and Depth:

Adjust the speed setting on your Sawzall, so it’s suitable for cutting through PVC pipe. Choose a lower speed if you’re cutting through the thin pipe and a higher setting for a thicker pipe. You’ll also want to adjust the depth of your cut, which will depend on the type and thickness of the PVC pipe you’re using.

4. Begin Cutting:

Once you’ve adjusted the settings to what’s suitable for cutting through PVC pipe, start cutting along the marked line. As you cut, hold the Sawzall firmly with both hands and make sure that it is still set at the right depth as you go. If necessary, reposition your grip or take breaks to avoid fatigue while handling the tool.

5. Move Slowly and Use Steady Pressure:

It’s important not to rush when sawing through PVC pipe in order to ensure a straight and clean cut. Move the saw back and forth slowly, making sure that the blade is pressing down with steady pressure against the marked line as you go. This will help to ensure that you achieve a straight and accurate cut.

6. Check Your Progress:

As you cut, check your progress to make sure that your mark is still centered on the pipe and that the blade isn’t drifting away from it. If it does start to move, stop cutting, adjust your grip or speed setting, then begin again. Ensure that your hands remain steady throughout the process. Because Sawzalls can be powerful tools, it is important to have a firm grip and to make sure that your saw isn’t wobbling.

7. Remove Any Burrs From The Cut Edge:

Use a File or Sandpaper to Remove Any Burrs

Once you’ve completely finished cutting through PVC pipe, use a file or sandpaper to remove any burrs left along the edge of the cut. This will help prevent sharp edges from forming and ensure a cleaner finish. Moreover, it will make it easier for the pieces to fit together properly.

8. Re-Check the Length of the Cut Piece:

Once you’ve finished cutting and filing down any burrs, take a second look to check double that the piece is cut to your desired length. You may also need to use a saw or file to make minor adjustments if it doesn’t measure correctly. It is essential to make sure the cut is accurate before proceeding. Otherwise, it can affect the fit and seal of any joints.

9. Clean Up Your Work Area:

After finishing up with your project, it’s important to clean up your work area by disposing of all debris and putting away tools in a safe place. This will help you stay organized as well as keep everyone safe while working around your space. Don’t forget to put on your safety glasses and gloves before handling any tools. Remember always to practice proper safety precautions when working with power tools.

10. Test Out Your New PVC Pipe Cut:

Finally, it’s time to test out your new PVC pipe cut. Check that the pieces fit together properly and that there are no gaps or cracks. If everything looks good, then you have successfully cut pvc pipe straight with a sawzall! Congratulations! Enjoy the fruits of your hard work.

Test Out Your New Pvc Pipe Cut

By following these steps, you can easily cut pvc pipe straight with a Sawzall. With this knowledge and skill in hand, you will be able to tackle any PVC cutting project with confidence. Have fun and happy cutting!

5 Additional Tips and Tricks

1. Choose the Right Blade: Choosing the right blade for your Sawzall is key to getting a clean cut. A good quality carbide tipped blade should be used in order to cut through the material quickly and precisely.

2. Make Sure Your Sawzall is Level: Before beginning, ensure that your Sawzall is level with the PVC pipe so you get a straight cut line.

3. Use Clamps to Hold the Pipe in Place: Securely clamping down the PVC pipe will ensure that it does not move during cutting, resulting in an uneven edge.

4. Cut Slowly and Evenly: Cutting too quickly or unevenly can result in an incorrect cut and damage to both the sawzall blade and the PVC pipe itself. Move at a steady pace when using a Sawzall for this project.

5. Wear Safety Gear: Proper safety gear should always be worn when using a sawzall, including safety goggles and gloves. This will protect you from flying debris or potential accidents.

Following these tips will help ensure that you get an accurate cut when using a sawzall to cut PVC pipe straight. With the right preparation and tools, this project should be both easy and safe!

Including Safety Goggles and Gloves

5 Things You Should Avoid

1. Do Not Use the Wrong Blade: Avoid using a dull or incorrect blade when cutting with the Sawzall. This can result in an uneven cut or even damage to the blade and pipe.

2. Do Not Cut Too Quickly: Cutting too quickly can create an uneven cut and may result in cracking or splintering of the PVC pipe.

3. Avoid Cutting Without a Clamp: Without holding down the PVC pipe with a clamp, it is likely that the pipe will shift during cutting, resulting in an incorrect angle.

4. Don’t Use Dull Blades: Dull blades should be avoided as they can cause damage to both the sawzall blade and PVC pipe while cutting.

5. Do Not Forget Safety Gear: Safety goggles and gloves are essential when using a sawzall for this project, as particles from the cut could potentially fly up into your face or hands.

These simple tips and tricks are easy to remember, and following them will help you get a precise cut with your Sawzall when cutting PVC pipe straight.


You are now able to cut PVC pipe with a sawzall! Before you go out and make those cuts, keep in mind that the sawzall blade will heat up when it is cutting through the pipe. As such, be sure to wear protective gear and operate the tool properly, following all safety instructions.

Additionally, be sure to use a good quality sawzall blade, which will make your job much easier. And finally, if possible try out practice cuts before you start on the actual project so that you become comfortable with how the sawzall operates. With these tips and tricks, you should now be prepared to make straight PVC pipe cuts for any project or repair job.

Hopefully, this article on how to cut PVC pipe straight with sawzall has provided you with the knowledge needed to cut PVC pipe straight with a Sawzall successfully. Good luck and happy cutting!

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Enrique Howard

Hi, I am Enrique. I started my professional life as a handyman and did a lot of external and internal repair of home and office with a little bit of electric and plumbing support. I have extensive experience in tools testing such as drilling, turning, milling, and non-conventional machining like EDM. So let me help you on your journey towards becoming an enlightened DIYer with amazing tools that you can use on your project.

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