How to Start a Generator With a Broken Pull Cord

Are you tired of trying to start your generator only to discover the pull cord is broken? Don’t worry, you’re not alone. Many people face this issue and it can be frustrating, especially during a power outage or when you need the generator for an outdoor event.

How to start a generator with a broken pull cord can seem like a daunting task, but with the right techniques and tools, it can be accomplished safely and effectively. Generators are essential devices for providing power during outages or for outdoor activities, and knowing how to troubleshoot issues like malfunctioning pull cords is crucial for ensuring their reliable operation.

In this guide, we will explore various methods to start your generator without the pull cord, including safety precautions and step-by-step instructions to get your generator up and running as quickly as possible.

What Will You Need?

Before we jump into the methods, here are some tools and materials you will need to start your generator without a pull cord successfully:

• A Screwdriver or Wrench: This will be used to remove any necessary parts from the generator.
• Pliers: These will help pull and grip specific components of the generator.
• Replacement Pull Cord: If you need to replace the broken one altogether.
• Duct Tape or Zip Ties: These can temporarily hold parts in place if needed.
• Fuel and Oil: Ensure your generator has enough fuel and oil before starting it.
• Electrical Start Kit: Depending on your generator model, an electrical start kit may be needed to bypass the pull cord altogether.

Once you have these tools and materials ready, we can move on to the methods for starting a generator with a broken pull cord.

10 Easy Steps on How to Start a Generator With a Broken Pull Cord

Step 1: Safety First

Before attempting to start your generator with a broken pull cord, ensure you are in a safe environment. Place the generator on a stable, flat surface away from flammable materials and ensure adequate ventilation to avoid carbon monoxide buildup. Wear protective gloves and goggles to safeguard against any potential injuries during the process.

Step 2: Inspect the Generator

Carefully examine your generator for visible damage, especially around the pull cord mechanism. Look for broken parts, loose screws, or any signs of wear that may affect its operation. This step is crucial as it helps you identify any issues that could complicate the starting process. If you notice any significant damage, it might be necessary to consult a professional before proceeding. Ensure that the fuel tank is complete and the oil levels are adequate, as these are critical for the generator’s performance.

Step 3: Access the Starter Mechanism 

To access the starter mechanism of the generator, begin by using your screwdriver or wrench to remove any protective covers or panels that enclose the starter assembly. This may vary in complexity depending on your generator model, so take care to follow any specific instructions found in the user manual. Once the covers are removed, look for the recoil starter assembly, which houses the pull cord mechanism.

It’s essential to examine this area closely for any signs of wear or obstruction that may have affected the operation of the pull cord. If the starter mechanism itself appears intact, you can proceed to the following steps; otherwise, you may need to replace parts or the entire starter assembly, which could require professional assistance. Make sure to keep track of any screws or small parts removed during this process to avoid losing them.

Step 4: Bypass the Pull Cord (Using Electrical Starter) 

If your generator is equipped with an electrical start option, you can bypass the broken pull cord by connecting the electrical start kit. Locate the start switch on your generator and ensure that it is in the “off” position. Follow the manufacturer’s instructions for your specific model to connect the electrical starter.

Once connected, turn the fuel valve to the open position and switch the generator to the “on” position. Now, press the start button on the electrical starter to crank the engine. If everything is set up correctly, your generator should start without using the pull cord.

Step 5: Manually Start the Engine 

If your generator does not have an electrical start option, you will need to start the engine manually. Locate the flywheel or starter pulley, usually found on the side of the engine. Using your pliers, grip the starter pulley and give it a firm pull to rotate the engine. It’s essential to pull smoothly and with enough force.

You may need to attempt this a few times to ensure you are pulling in the correct direction for your specific model. If the engine does not start after several attempts, double-check your fuel levels and ensure no obstructions in the fuel line.

Step 6: Check for Fuel and Oil Issues 

If the generator still isn’t starting, the issue may be with the fuel or oil. Inspect the fuel tank to ensure it is filled with the correct fuel type. If the generator has been sitting unused for an extended period, stale fuel could be causing the issue.

Consider draining and replacing the fuel if needed. Next, check the oil level and quality. If the oil appears dirty or contaminated, drain it and replace it with fresh oil according to the manufacturer’s specifications. Ensuring proper fuel and oil levels is essential for the reliable operation of your generator.

Step 7: Reassemble and Test 

Once you have bypassed the pull cord and checked for fuel and oil issues, reassemble any panels or protective covers that were removed earlier. Make sure to securely tighten all screws and reattach any components that may have come loose. After ensuring everything is back in place, perform a final check of all safety measures, such as ventilation and placement away from flammable materials.

Finally, attempt to start the generator again. If it starts, congratulations! You have successfully started your generator with a broken pull cord. If it still doesn’t work, it may be time to consult a professional for further assistance.

Step 8: Monitor the Generator’s Performance 

Once your generator is running, monitoring its performance closely is essential. Listen for unusual noises, such as rattling or grinding, which could indicate underlying mechanical issues. Additionally, check for irregular vibrations or smoke, as these can be signs of problems needing immediate attention.

Observe the output to ensure that it is functioning within the expected parameters. If you notice any fluctuations in power or if the generator exhibits erratic behavior, turn it off and inspect it further to prevent potential damage.

Step 9: Maintain Your Generator 

Regular maintenance is key to ensuring the longevity and reliability of your generator. Create a schedule for routine checks, including oil changes, fuel inspections, and air filter replacements based on the manufacturer’s guidelines. Keeping the generator clean and debris-free will also help prevent operational issues. Additionally, consider running the generator for a short period monthly to keep the internal components lubricated and functioning smoothly.

Step 10: Seek Professional Help if Needed 

If your generator still fails to operate effectively after following all the steps, it may be time to seek assistance from a professional.

A qualified technician can provide in-depth diagnostics and repairs that might be beyond the capabilities of the average user. Be sure to convey all the issues you’ve encountered and the solutions you’ve attempted to facilitate a thorough evaluation. Investing in professional help when needed can save you time and ensure your generator is safely restored to optimal working conditions.

By following these steps, you can successfully start your generator with a broken pull cord and ensure proper long-term maintenance.

5 Things You Should Avoid

1. Using Incorrect Fuels: Avoid using the wrong type of fuel for your generator, as it can cause damage to the engine and affect overall performance. Always refer to the manufacturer’s specifications for fuel requirements.
2. Skipping the Inspection Process: Before starting a generator, do not skip thorough inspections. Overlooking signs of wear, loose bolts, or clogged air filters can lead to further complications or damage.
3. Forcing the Starter Mechanism: Avoid applying excessive force when attempting to start the generator, whether using the pull cord or starter pulley. Forcing it can damage internal components or the starting system.
4. Don’t Operate in Unsafe Conditions: It’s essential to ensure that your generator is operated in a well-ventilated area and kept away from flammable materials. Failure to follow safety protocols can lead to dangerous situations.
5. Don’t Rush Maintenance: Regular maintenance is necessary for your generator’s proper functioning. Rushing through it or neglecting it altogether can lead to unexpected failures during use. Take your time and follow the manufacturer’s guidelines for best results.

Conclusion

How to start a generator with a broken pull cord can seem daunting, but by following the outlined steps, you can effectively troubleshoot and get your generator running again.

Begin by assessing the starter mechanism and ensuring all connections are secure. Check fuel and oil levels and replace or drain as necessary to maintain optimal performance. Once the generator is reassembled and safety protocols are confirmed, monitor its operation closely for any signs of issues.

Regular maintenance and inspection are vital in preventing future problems and ensuring the reliability of your generator.

If necessary, don’t hesitate to seek professional help to address more complex issues, ultimately safeguarding your equipment and safety.